Planning For Employee Safety Handling Chemical Spills

It's a fact: spills can and do happen. How well theand the area in which they are used (indoors or
incident is planned for before it happens, how welloutside).
it is handled both during and after the spill is vital- Obtain an adequate amount of personal
to avoiding workplace injury and maintainingprotective equipment (PPE) for all employees who
well-being of employees.would need it.
OSHA requires all workplaces where employees- Develop a training program for the use of PPE.
are exposed to hazardous chemicals to have a- Develop a plan for monitoring inventory cleanup
written plan to deal with spills. The written plansupplies and replace as needed.
must deal with what each employee is doing in- Develop a training program for all employees
the workplace and his potential for exposure toand ensure that it is updated regularly or when
hazardous chemicals. A plan may be made for aany new hazardous chemicals are added.
workplace with 10 employees using 1 or 2If a large volume of chemicals are used in the
chemicals or for a factory with hundreds ofworkplace, emergency procedures must be
employees using a variety of hazardous chemicals.developed as well as cleanup plans. This should
The plan basics are the same - just as the goalsinclude:
are the same; to minimize injuries, damage,- Escape procedures and escape route
downtime, and OSHA penalties.assignments
Some of the reasons for spills are:- Establishment of an emergency communication
- Improper handling of the chemical in thecenter
warehouse, the laboratory, or the worksite- Special procedures for employees who perform
- Chemical containers punctured by forkliftscritical procedures or are responsible for plant
- Lids not closed tightlyshutdown
- Improper storage methods- Special assignments for medical teams and
- Employee carelessnessrescue operations
Planning ways of dealing with a chemical spill is- Methods for reporting fire or other emergencies
essential to protect employees, to avoid a release- Systems to account for all employees after
to the environment, or a fire or some other formevacuation
of property damage. The first step in developing- Development of an updated list of all responsible
a plan is:employees and their phone numbers
- Identify all of the chemicals in use.- Effective security measures to prevent
- Identify employees who are responsible forunauthorized access and protect records, etc.
different aspects of the program.- Develop an effective documentation plan for
- Complete a hazard assessment for eachtraining, handling a chemical spill, emergency
chemical that is in use.procedures, and evacuation.
- Compile a list of the hazardous chemicals and- Determine which federal, state and local statutes
obtain MSDS sheets for each.apply to chemicals used in your facility and what
- Label the chemicals with the appropriate healthinformation must be reported.
and safety hazard notations (flammable,- Evaluate the effectiveness of the plan.
corrosive, etc.).Nobody expects an emergency or disaster but
- Develop a plan for the control and cleanup ofthey can happen anywhere, anytime and can
chemical spills.strike anyone. Planning outlines steps that must be
- Ensure that there is a spill control and clean uptaken to deal with an emergency effectively.
plan for each hazardous chemical in use.Thorough training ensures that these plans work
- Obtain an adequate amount of control andsmoothly when they are needed.
cleanup supplies that are suitable for each chemical