Common PPE Mistakes in Electric Arc Flash Training Programs

After a 15 years of arc flash testing,- Clothing -- ASTM F1506 or IEC 61482
investigations and replications with electric arcs, a- Rainwear -- ASTM F1891
few lessons have emerged as critical in Personal- Hoods and Face Shields -- ASTM F2178
Protection Equipment (PPE) programs:- Fall Protection Exposed to Electric Arc -- ASTM
1. PPE has to be worn?F887
Whether it's because of a lack of training the- Gloves -- ASTM D120
importance or a policy saying, "Wear it when it's- Flash Fire Clothing -- NFPA 2112, CGSB 155.20
needed," or if the right garment wasn't picked for3. Using FR Rainwear rather than Arc-Rated
the job. PPE is no good if it isn't worn. MostRainwear.
accidents happen when the worker believes theyMake sure you have the right rainwear. Only
need no protection. If the employer buys the therainwear that meets ASTM F1891, F2733, or
least expensive garments they will have poorNFPA 2112 will not melt in arc or flash fire
compliance to their policy. Another reason whyconditions. Arc-rated rainwear is usually built on
PPE isn't worn is that the company believes moreDuPont's Nomex® or Kevlar® or a blend.
is better and provides heavy, uncomfortable PPE.Nylon or polyester, even if labeled "FR" are not
If it is worn all the time, less can be best. Theacceptable in rainwear exposed to arc flash or
greatest difference in clothing for the arc flash isflash fire.
the difference between non-FR and FR. To be4. Using non-FR winter wear over FR and thinking
concerned about the difference between a 100you are protected.
cal/cm² suit and a 40 cal/cm² suit isAn FR shirt under a flammable jacket will not
to miss the point. Many companies will provide 100protect. Winterwear that does not meet ASTM
cal/cm² suits, which are not worn. It is bestF1506 is dangerous in an arc flash. In two
to have a worker in an 8 cal/cm² shirt andaccidents I have investigated, a non-FR winter
an arc rated jean than in 100% cotton because itjacket burned workers under FR clothing over
arc rated clothing will not ignite.50% of their body. Many winter liners are now
Cheaper suits are often heavier but if workersavailable which keep workers warm and
are wearing them for a short time they are aprotected. Try Westex's Indura(TM)
good value. If workers are working in arc flashModaQuilt(TM) or the the new 3M FR Thinsulate
hoods more than 20 minutes per day consider aor many other options which do not melt and
lightweight suit, which is at least 40 cal/cm².have F1506 testing.
Some of the 40 cal/cm² suits are one half5. No training on undergarments.
the weight of others.Adding venting to a hoodIn order the meet the NFPA 70E standard,
may add $200 to the cost of the hood but it canworkers are required to wear non-melting natural
make a huge difference in worker comfort. Fieldfiber undergarments or arc rated underwear.
trial the options choices to see real worldFlame resistant bras and other undergarments are
performance.Considering cost and comfortavailable. Avoid any wickable material which can
increases compliance.melt. These materials should not be worn as
2. Flame Resistant in the label doesn't meanunderwear in arc flash or flash fire exposures.
anything.Plain cotton, wool and silk are all good options for
FR Acrylic, nylon and polyester are not reallywinter undergarments or arc rated t-shirts made
flame resistant for practical purposes. Thesefrom materials like Indura UltraSoft® Knits,
materials should use another name becauseSpringfield's FireWear®, ITI's EMC(TM), SSM's
"flame resistant" by definition gives the user theProC FR(TM), DRIFIRE, FR Wickers wool or
wrong impression. They may be fine for avarious Nomex® Knits are acceptable.
worker who has little or no flame exposure butSimplifying an arc flash PPE program by using daily
they are dangerous in electric arc and flash firewear with 8 cal/cm² protection and adding
conditions where these products melt into thean arc flash rainsuit, or an additional coverall or a
skin. Products you choose should meet the rightlightweight flash suit with a flash suit hood makes
standards.a well rounded program easier to live with and
Here are the standards to specify:work in.