Arc Flash Dangers

Imagine being hit by a bolt of lightning. Likerisks by adhering to a six point compliance plan
lightning, an arc flash can unexpectedly releasesuch as the following:
tremendous amounts of energy, resulting in1. Implement a worker safety program with
serious injuries and even death.defined responsibilities.
An arc flash is the result of a short circuit or2. Perform engineering studies that include
electrical fault in energized equipment. Currentcalculations to determine the degree of arc flash
flows through the air and creates an electrical arc,hazards. These studies also must be updated
very much like the phenomenon of lightning. Butwhen any changes to the electrical system are
unlike lightning, these electrical dangers are presentmade by the employer or the electric utility.
in a myriad of circumstances that do not require3. Provide workers with the correct personal
storm conditions to manifest.protective equipment (PPE) based on the study
Over 80% of electrically related injuries involveresults. These PPE must then be maintained on
some type of arc flash. They can be caused by asite to protect workers.
wide variety of factors, including: equipment4. Provide worker training on the hazards of arc
malfunctions, inadequate safety procedures,flash. This training must be documented and
carelessness, lack of training, dropped tools, etc.workers must demonstrate proficiency through
The amount of energy released by the electricaltesting. Worker training must also be updated
arc depends on the amount of electrical currentwhenever any changes occur to the electrical
flowing through the arc and how long the currentsystem.
will flow before it is interrupted by a circuit5. Provide appropriate tools for safe working.
breaker or fuse.6. Place conspicuous warning labels on equipment
The radiation released in a flash can be so intenseto warn workers about potential arc flash hazards.
and so rapid that it can instantly burn skin andOSHA, like other government agencies, expects
ignite clothing. Temperatures at the electrical arcemployers to keep up with regulations and take
can rapidly climb to tens of thousands of degrees.the necessary steps to remain compliant. For
At temps this extreme metal becomes liquid, thenexample, OSHA won't send notices out to
vaporizes, and the air surrounding the arcemployers to inform them that they must
becomes superheated to approximatelyimplement an arc flash program in their plant. It's
30,000°F. The superheated air and metalup to the employers to know that and institute
vapor together expand with explosive force. Thisthe necessary precautions on their own.
creates a dangerous and potentially lethal pressureIt must also be noted that OSHA doesn't walk
wave of hot gas, molten metal droplets, and solidemployers through the steps of setting up an
metal shards that can create burns and shrapneleffective worker safety program. This means
wounds.that workers can be exposed to arc flash
The Occupational Safety and Health Administrationhazards simply because their employer is ignorant
(OSHA) requires employers to assess theof regulatory requirements and is operating based
workplace for arc flash hazards that are presenton misconceptions.
or that are likely to be present. Assessment isSome workers are unfortunate enough to work
done using standards developed by the Nationalfor employers that don't take potential dangers
Fire Protection Association (NFPA) and thelike arc flash seriously enough to implement an
Institute of Electrical and Electronics Engineerseffective safety program. When their wakeup call
(IEEE) to specifically address arc flash hazards.comes, it's often too late.
If hazards are identified, employers must mitigate